New Vacuum Freeze Drying Equipment.
1. Vacuum Freeze Drying Equipment
Basic Parameter
Model
Quantity 1 set
Total effective loading area 10.4m2×1
Heating form Electric source radiation
Trap type Back type
Max. capacity per cylinder 0.2m3/cylinder each time
Using Condition
Heating plate working temperature Room temperature~100 C
Refrigerant evaporating temperature in cold trap -30 ~-45 C
Working pressure in cylinder 13Pa~133Pa
Basic Performance
Vacuum time from 105 Pa to 1Tor(dry, no loading) 30 40min
Static limit vacuum degree single cylinder(pressure) 15Pa
Cold trap max. water absorb capacity(Pure ice as the experimental object) 25kg/h
Yield Index
Standard feed capacity 100kg/cylinder each time
Freezing time 4H
Dry time 12 22H
Consumption Index
Cold capacity:
- Max. cold capacity per cylinder(+35 /-40 C) - 15KW
- Min. cold capacity per cylinder(+35 /-40 C) - 1.5KW
Defrosting water - defrost water circulation in cold trap per cylinder 4m3/h
Medium Requirement
Refrigerant used in freezing system( closed cycle) - R22 Freon
Heating medium used in heating system(closed cycle) - Deionized water or distilled water
Defrosting water of cold trap ( water inlet temperature 40 , disposable) - Tap water
Cooling water ( water inlet temperature 32 , cycle used) - Tap water
Clean water for dry cylinder and material trolley and trays (disposable) - Tap water
2. TFDS10×1 Refrigeration system performance parameters
TNJS2-12F Wind-cooled Compressor Parameter
Refrigerant:
Description - R22
Wind cooled compressor:
Motor rated power - 7.26*2 kW
Electric system 380V/50Hz/3N
Rated rotation 1450 r/min
Working condition -40/+45 C
Cold capacity 8.78*2 kW
Compressor Quantity - 2 set
3. TFDS10×1 Vacuum Freeze Drying Equipment Quotation Configuration
1. The drying cylinder of TFDS10*1 vacuum freeze drying equipment is made of stainless steel
SS304; the water box . heating plate and metal hose are all made of stainless steel.
2. To satisfy the need of production, there are 2 sets of trays for every drying cylinder. Material
trays are used stainless steel SUS304.
3. Each freezing dryer has three set vacuum pump, the vacuum pump brand is Leybold, and the
compressing unit is two stage rotary vane pumps, clean and low cost.
4. High degree of automation, refrigeration, heating, vacuum system for automatic control
5. In heating system, the heat medium is pure water, it not only have a fast heat conduction and big heat load, but also have a quick cooling rate, so that can ensure the food quality, and if there
is any leakage, the pure water cannot bring any pollution to foods.
6. Drying cylinder and Shelf plate freezer share one refrigerating unit . Refrigerating unit is
Bitzer piston type compressing condensing compressor, the refrigerant is R22, it is controlled
by PLC, and all of the information can be indicated. There are 20 meters refrigerating pipe from
cold trap.
4. TFDS10×1 Vacuum Freeze Drying Equipment Itemed Quotation
1. TFDS10 Vacuum Freeze Cylinder
Cylinder - 1 set
Freeze drying cylinder is horizontal and cylindrical; it is opened in front, so the material trays can go in and out. The cylinder material is stainless steel; there is 30mm thickness rubber sponge to preserve
heat outside. Its dimension is(L*W*H) 2600×2000×1800 mm, inside diameter is 1600mm, cylinder wall thickness is 6mm.
2. Cylinder door - 1 piece
Dry cylinder door is translational. Fixed by hinge on the chamber body The track and support are made of SUS304. The doors is stainless steel, inner and outer surfaces are polished
3. Heating plate - 13 pieces
Heating plate working temperature: 0 ~100 C, single-cylinder heating plate number: 13 pieces.
Between the plates, the difference in temperature does not exceed ± 1 ° C; no deformation and no cracking. Single heating plate's dimensions: 1270mm length, 750mm width, 15mm thickness.
Heating plate header is made of stainless steel SUS304, and connector hose is stainless steel hose.
4. Cold trap - 1 set
Cold traps are tube type; lay horizontally in the backside of dry cylinder. U-shaped cooling tube staggered in the cold trap which is made from steel pipe 10 20 -GB8163, φ 32x2,5. U-shaped tubes is staggered in the cold trap, and made of carbon steel seamless pipe φ 32x2,5. Overall hot-dip zinc treatment. Manifold is equipped inside of cold trap, airflow through the shunt from both ends toward the middle, frosting evenly. Stainless steel spray defrost pipes is arranged top side of cold trap, so can sprayed evenly on cold surface
5. Material tray - 48 pieces
Welded, stainless SUS304, nonstick tray, the dimension is 710L 610W 37H, adding 24 sets every freeze-dry cylinder.
6. Insulation for cold trap - 1set
60mm Rubber sponge+ aluminum foil
2. Vacuum System
Vacuum pump unit - 3set
Install power: 1.5KW/Set
Gas inlet KF40mm
Ripple pipe - 3 set
AGF190 AGF315
Pneumatic baffle valve - 3 piece
Diameter: DN40
Material: carbon coating Ni
Sealing form: Fluorine rubber seal
Tubes and sections - 1 set
Seamless steel pipe and hot dip galvanized
Vacuum system flange and standard - 1 set
Vacuum system welding rod, painting and accessories - 1 set
3. Heating System
Electric heating cylinder Volume :0.5m³ - 1 set
Plate heat exchanger V8-SAT/25-A-7-CH - 1 set
Heating medium pump MHI802 - 1 set
System used steam and hot water valves - Break valve, filter, check valve, pressure reduction valve,
hydrophobic valve - 1 set
Tubes and sections - Seamless steel pipe - 1 set
Preservation and outside insulation - Preservation material is rock wool, the outside insulation layer is color steel - 1 set
Heating system flange and standard, etc. - 1 set
Heating system welding rod, painting and accessories - 1 set
4. Cooling Water And Defrosting System
High vacuum manually globe valve - 2 piece
- Inlet diameter DN25mm
Valve and internal parts: SUS304
Seal form: polytetrafluoroethylene
Other valves used in system - Break valve, filter - 1 set
System pipes and sections - Galvanized steel pipe - 1 set
System welding rod, painting and accessories -1 set
5. Electric Control System
1 Main control cabinet - 1 set
1.1 PLC Siemens
1.2 Program temperature controller
1.3 Button, signal lamp
1.4 Famous brand commercial computer Lenovo
1 set computer
HD: 120GB, MMS: 1GB, 17LCD
1.5 Message cable - PCPPI Siemens
1.6 Relay: MY4NJ Omron
1.7 Switch Schneider
2 Vacuum gauge - 1 piece
3 Transformer control cabinet - 1 piece
4 Integrative detector - 3 piece
5 Foodstuff detector - 18 piece
6 Other detectors - 3 piece
7 Pressure transformer - 1 piece
8 Electrical wire and cable - set
9 Erection Block for Cable and thread pipe - 1 set
10 Wiring accessories - 1 set
6. Refrigeration system
1 Piston compressing condensing units TNJS2-12F - 1 set
2 Valves - 1 item
3 Pipes - 1 item
4 Outside insulation layer - 1 item
5 Electric control - 1 item
6 Accessories - 1 item
7. Shelf plate freezer
1 Double stainless steel panel - 1 item
2 Shelf plate board - 12 set
3 System pipes and sections - 1 item
4 Steel framework - 1 item
5 Electric control - 1 item
TFDS10 1 Vacuum Freeze Drying Equipment Price: USD125,000 FOB Qingdao
Quotation description
1. This quotation does not include Civil Engineering, lighting and the second wires charge.
2. This quotation does not include refrigerant, refrigerating oil, vacuum pump oil and deionized
water fees.
3. This quotation does not include the power line of refrigeration units.
4. User should be responsible to connect electric wire to each control cabinet.
5. This quotation does not include installation and debugging charge, tools charge, or those
painting, weld bar and gas etc which are forbidden to export.
6. This quotation does not include the management fees that local construction department
charges and pressure vessel testing fees.
7. This quotation does not include worker charge, installation and debugging charge.
8. This offer is FOB Qingdao.
9. This offer is valid for one month